Decarbonization Avenue : Decarbonizing cement industry

Innovation Insights

Use of advanced analytics and machine learning for energy efficiency in clinker production

Clinker production, or pyroprocessing, transforms raw materials (primarily limestone) into clinker (lime), the basic component of cement, and releases carbon dioxide during the transformation. Clinker production is the most energy-intensive stage in cement production, accounting for more than 90 percent of the total energy use and virtually all of the fuel use in the industry. Clinker is produced by pyroprocessing the raw materials in large kilns.

Optimum control of the kiln system is key for a smooth and energy efficient process, and this is where advanced analytics and machine learning technologies can play a role - by optimizing the processes at every level and making the entire clinker production process more efficient, resulting in lower CO2 emissions per Kg of clinker.

Relevant for

  • Operations & maintenance professional
  • Data analyst
  • Artificial intelligence & machine learning professional
  • Data scientist/data analyst

Innovation sector

  • IT & digital

Web Resources

Artificial intelligence helps cut emissions and costs in cement plants | Article

01-12-2019

Source: McKinsey & Company

Website : Link

Innovation Category

Stakeholders

Industry


Cement a Competitive Edge with Machine Learning

01-03-2019

Source: Rockwell Automation

Website : Link

Innovation Category

Stakeholders

Industry


Energy Efficiency Improvement and Cost Saving Opportunities for Cement Making

01-08-2013

Source: Energy Star

Website : Link

Innovation Category

Stakeholders

Industry


Cemtech sets out to digitally optimise the cement sector

01-09-2020

Source: CemNet.com

Website : Link

Innovation Category

Stakeholders

Industry


Deep decarbonization pathways for the cement and concrete cycle in the United States, India and China

01-03-2021

Source: Climate works

Website : Link

Innovation Category

Stakeholders

Industry


Domain

Energy Efficiency

Type of innovation

Digital

Stakeholders

Startup or entrepreneur

Solution provider

Corporate management

Industry